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Auger Fillers, Cup Fillers, Liquid Fillers, Piston Fillers

Fillers

Unified Flex has Fillers to customize your solutions

AF-100 Auger Filler | Volumetric Cup Filler | Liquid Fillers

Unified Flex presents AF-100 Auger Filler

The AF-100 Auger Filler is a versatile, low-cost, semi-automatic auger filler equipment for consistent materials in powder form. This volumetric filling machine is also used with our VertoBagger Series bagging machines. It features a direct-driven servo motor for those applications that demand speed and accuracy. Independent agitation blade keeps the product in same consistency as its processed through the filler.

The precision of the AF-100 Auger Filler’s stopping position and the ability to key in motor acceleration, deceleration, rotational speed and the exact number of revolutions via the touch-screen control panel, make the AF-100 Auger Filler truly a top-specification filler.

The AF-100 Auger Filler is ideal for free-flowing powdery products, such as milk powder, flour, grounded spices, ground coffee, nutraceuticals and other industrial powders.

Min Fill Weight: 5g  |  Max Fill Weight: 2 kb

Auger Filler
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KEY FEATURES

• Variable Servo‐driven auger
• Independent agitation drive
• All stainless steel contact parts
• No‐tools removable change parts
• Augers machined from solid
• Colour touch‐screen control
• PLC based controls
• 5g to 2kg fill range
• 50 Liter feed hopper
• VFFS applications Controller integrated

TECHNICAL SPECIFICATIONS
Standard technical dataAF-100 Auger Filler
DriveServo Motor, 4.8Nm/7.5Nm/14.4Nm
Mixing Motor0.5 Hp
Agitation DriveContinuous / Fill Only / No Agitation
Agitation Options5g to 2Kb (screw changeover)
 Fill Weight Range
Machine Height 3560 mm / 81.1"
 Machine Width 1510 mm / 31.9"
 Machine Length 1460 mm / 33.9"
 Machine Weight 200Kg / 1,320 lbs
Weighing Accuracy Product (Powder) dependent
 Electrical Power Supply AC single phase 220V/60 Hz
 Power Consumption 1.2 KW
OPTIONAL FEATURES

• Alternative Servo Motor Sizes
• Product Contact Parts in 316L Stainless Steel
• Check Scale Feedback
• Customized Filling Hoppers

PARTS AND SERVICE

At Unified Flex we believe in empowering our customers. We use non-proprietary off the shelf parts on all our machines. Click on the link below to find out more.

Parts

At Unified Flex we believe service is equally important as manufacturing high quality equipment. We offer a wide variety of pre-delivery and post delivery services.  Click on the link below to find out more.

Service

MARKETS

Snacks Coffee

ASSOCIATED EQUIPMENT

• VFFS bagger
• Preformed Pouch Bagger

Unified Flex presents Volumetric Cup Filler

The Volumetric Cup Filler is an excellent option for dry easy flowing grains, seeds and processed products. This rotary cup filler uses a variable speed motor to receive granular products in adjustable food grade plastic cups and dispense the products to a bagging/jar filling system. Cups of various sizes can be changed swiftly for alternative product processing. The Volumetric Cup Filler works as a standalone machine however easy integration with bagging machines and conveyors provides unlimited packaging options.

20 to 60 Fills per min   |   Min Fill Weight: 50g   |   Max Fill Weight: 500 gram.

Volumetric Cup Filler For Grains And Seeds
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KEY FEATURES

• Most economical machine to feed various products
• 6-gallon hopper capacity made from Stainless Steel
• Variable Speed motor driven cups
• Provides excellent filling accuracy for granular products
• Speed ranging from 20- 60 fills / min (depending on product nature )
• Intermittent motion using foot pedal
• Food Grade plastic adjustable cups
• Can fill up to 16 oz of product in a single dump
• Easy to adjust filling cup by increasing or decreasing inner layers
• Easy to clean and maintain
• All stainless steel contact parts or Food Grade plastic
• No‐tools removable change parts

TECHNICAL SPECIFICATIONS
Standard technical dataVolumetric Filler
Weighing AccuracyProduct Dependent
 Electrical Power Supply AC single phase 220V/60 Hz
 Power Consumption 1.2 KW
OPTIONAL FEATURES

• Product Contact Parts in 316L Stainless Steel
• Customized Filling Hoppers

MARKETS

Snacks CoffeePet Foods

ASSOCIATED EQUIPMENT

• VFFS bagger
• Preformed Pouch Bagger

Unified Flex presents Liquid Fillers

Unified Flex offers volumetric piston fillers and high-speed pumps for both free flowing liquids and viscous liquids. The Piston Filler is an excellent option for free-flowing liquids and paste like products. Piston fillers can be used for low speed applications where as pumps are required for high speed applications of both free flowing and viscous products. Our piston fillers come in single head and double head configurations. Higher cycle times can be achieved with double head piston fillers. Free flowing piston fillers can draw product from bulk storage tanks. For viscous products a storage hopper is mounted on the filler to meter the products more accurately. Our piston fillers come with a wide variety of options and configurations. The main driving component of the piston filler can be a pneumatic cylinder or a Servo motor. Free flowing piston fillers can be used for products like water, juices, sauces, oils and similar products. Viscous fillers can be used for products which are not easy to flow like peanut butter, mayo, creams, ointments and similar.

We offer piston fillers in 3 main maximum dosing volumes 250ml, 500 ml. and 1000 ml.

For high speed filling applications continuous or intermittent pumps are used. Up to 10 liters of product can be easily dispensed from in a short time. CIP systems (Clean in Place) can be installed on the high-speed filling systems for quick product change over and hygiene maintenance. We offer filling systems that can handle hot fill, low acid aseptic, high acid aseptic and similar applications.

Fills per min: 10 – 100  |Min Volume: 10 ml  | Max Volume: 10 Liter

Volumetric Piston Filler For Liquids
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KEY FEATURES

• All pneumatic parts are Festo
• Ideal for free flowing or viscous liquid products
• #304/316 Stainless Steel full body constructions.
• Can be operated by foot pedal or by automatic timer.
• Bottom close positive shutoff nozzles ensure drip free operations.
• No-Tools for set-up and adjustment.
• Volume adjustment with sensor switch.
• Sanitized tri-clamp connections.
• Quick release nozzle and feed pipe
• Small footprint for simple bench mounting
• Emergency Stop Push Button
• Air Pressure regulator
• Pneumatic operation suitable for harsh environments or wash down facilities.
• Conform to GMP Standards
• Capable of working with VertoBagger Series or Pouch Packaging machines
• Volume range between 100 ml – 10 liter

TECHNICAL SPECIFICATIONS
Standard technical dataAF-100 Auger Filler
DriveServo Motor, 4.8Nm/7.5Nm/14.4Nm
Mixing Motor0.5 Hp
Agitation DriveContinuous / Fill Only / No Agitation
Agitation Options5g to 2Kb (screw changeover)
 Fill Weight Range
Machine Height 3560 mm / 81.1"
 Machine Width 1510 mm / 31.9"
 Machine Length 1460 mm / 33.9"
 Machine Weight 200Kg / 1,320 lbs
Weighing Accuracy Product (Powder) dependent
 Electrical Power Supply AC single phase 220V/60 Hz
 Power Consumption 1.2 KW
OPTIONAL FEATURES

• Alternative Servo Motor Sizes
• Product Contact Parts in 316L Stainless Steel
• Check Scale Feedback
• Customized Filling Hoppers

PARTS AND SERVICE

At Unified Flex we believe in empowering our customers. We use non-proprietary off the shelf parts on all our machines. Click on the link below to find out more.

Parts

At Unified Flex we believe service is equally important as manufacturing high-quality equipment. We offer a wide variety of pre-delivery and post-delivery services.  Click on the link below to find out more.

Service

MARKETS

Liquids

ASSOCIATED EQUIPMENT

• VFFS bagger
• Preformed Pouch Bagger

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